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Fuel delivery on mercruiser I/O


Fishtails

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Hey guys....I have a question for you.

I had the boat out yesterday and I'm having a fuel delivery issue on the starboard engine. It runs fine and then just runs out of fuel and shuts down. Then it will fire back up after sitting for 5 minutes and run for a while and do it again. If I troll on it it's fine all day long. If I pump the primer ball a few times it starts right back up so we know for a fact it's fuel delivery. While it's running it runs perfectly fine so I am pretty sure it's not a carb. problem.

Anyhow, the boat has Chevy 250 6 cyl engines and they are so simple I'm just gonna replace everything on that motor's fuel system and be done with it. Both engines have primer balls....should I keep them or eliminate them? Someone just told me I don't need primer balls on an I/O and that does make sense to me. What do you think?

Thanks!!

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Rod,

First check for an area that could be sucking air. I had a loose fitting and it had the same symptoms. Sometimes the fuel lines harden with age and can start to suck air over time at fittings.

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DEar FT,

It sure sounds like you have a small air leak in the intake line coming from the tank to the pump. I HAVE NEVER SEEN a primer bulb installed on any OEM Mercruiser 6 cylinder Inboard or I/O. Remove the primer bulb and replace the line with 3/8 inch ID marine rated fuel hose. Be sure and pull the fuel supply elbow out of the Searay tank and check the pickup pipe for obstructions CAREFULLY! I have seen the plastic push on pick up pipes cause some frustraing fuel supply problems. Replace with an aluminum pick up pipe with a 45 angle on the end for maximum reliability. I have seen partial blockages in the pickup pipe which a new $100 dollar fuel pump couldn't beat! If there is a check valve fitting in the elbow on top of the fuel tank, BE sure there is no crud stuck on the check ball! Another source of inadequate fuel flow. I have installed 90 degree turn type shutoff valves instead of check valves. You must have a check valve or shutoff valve to meet USCG tankage requirements.

Respectfully submitted,

Jet Boat Bill

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Thanks guys! The bulbs have been there since I got the boat so I just never gave it a thought till now. I will get rid of them and I ordered new ethanol resistant fuel lines. I do have fuel shut off valves on both motors Bill. I'll be sure to check the pick up while I'm at it to and clean or replace as needed.

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Quick update...I found the problem. The boat owner (that being me :) ) Is an idiot....that's the problem. It seems that while doing other routine maintanence, I pinched the fuel line under the floorboard when I put it back on....causing the restriction. I'm so stupid sometimes.... :$ Well, at least there was nothing wrong and the boat gets some new parts :D

Thanks for the help.

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